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Static Casting Bronze Bearing Liners

As heavy materials pass through minerals processing equipment, components begin to wear. Safeguard vital piece parts from damage with wear liners from U.S. Bronze Foundry & Machine. 

What’s a metal liner?

Metal wear liners, which are sometimes called wear plates, are used in applications where friction between two parts or materials creates degradation. They’re consumable items that prevent excessive wear or damage to expensive equipment.

Typical machines that might benefit from wear plates or liners are:

  • Crushers
  • Shredders
  • Casting Equipment
  • Mill Equipment
  • Heavy Earth Moving Equipment 
  • Choppers
  • Scrapers
  • Mining Tools
  • Chippers
  • Punch Press Applications
  • Punch Press Applications
  • Bucket Scrapers

For wear liners to be successful, they must be manufactured to last. That’s where the experts at U.S. Bronze Foundry & Machine come into play. 

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The Wear Liner Leader

U.S. Bronze Foundry & Machine is a single-source supplier of standard and custom wear liners for clients operating heavy machinery worldwide. We perform every metal casting step in-house. Our services include: 

  • Research & Design
  • Mold-Making
  • Prototyping
  • Full-Scale Casting 
  • Finished Machining
  • Inspection 
  • Delivery 

Our Area of Expertise is Casting Large Items

Wear liners are produced per client specifications with centrifugal and static casting techniques. Built-in automation and controls ensure heightened precision and quality. Our area of expertise is casting large items. 

  • Castings up to 35,000 pounds
  • Lengths of up to 80 inches for centrifugally cast parts
  • Outside diameters as large as 158 inches for centrifugally cast parts
  • No size limit for statically cast parts

Our facility has a machine shop with advanced CNC equipment, enabling us to deliver finished castings with exact dimensions. As a result, the lead time associated with secondary processing is greatly shortened. We can machine workpieces with: 

  • Outside diameters of 150 inches
  • Lengths of 80 inches 
  • Tolerances are +/- .001 inches

Perfect For Hard-Wearing Applications

Static casting bronze bearing liners are perfect for hard-wearing applications. They resist shock, impact, wear, and corrosion, which leads to a longer lifespan. 

Other materials are used upon request. 

Materials That Stand Up To Wear 

Since wear liners are designed to withstand destructive forces, the material they’re made of is essential. With decades of casting experience and knowledgeable engineers, we can help you identify the best metal alloys for your application. Those we use frequently include: 

  • Bronze And Highly Leaded Bronze
  • Copper
  • Stainless Steel
  • Aluminum 
  • Nickel  

Uses For Wear Liners 

Wear liners play a pivotal role in the operation of many applications. Some examples include:

  • Crusher Parts
  • Architectural Bronze Castings
  • Heavy Equipment
  • Infrastructure
  • Oil & Gas
  • Military & Defense 
  • Mining Equipment 
  • Construction Equipment 
  • Marine
  • Power Generation
  • Industrial Pumps

Your Durable Wear Liner Source

As a leading metal liner manufacturer, U.S. Bronze Foundry & Machine strives to forge long-term relationships with customers. Our experts work with you to cast the best parts possible. 

Astringent quality management system ensures every casted component meets applicable industry standards or client specifications. We can produce rough parts as quickly as two weeks and finished pieces as fast as eight weeks, depending on lead time and other factors. 

Contact us to discuss your custom wear liner needs.