Orville Bronze and Aluminum Company
A cornerstone of American metal casting since 1888, Orrville Bronze and Aluminum Company brings a rich legacy of excellence and innovation to the U.S. Bronze Foundry and Machine Inc. family. While originally founded in Orrville, Ohio, we now operate from our advanced facility within the U.S. Bronze complex in Meadville, Pennsylvania, continuing a long tradition of superior casting.
Our Heritage
With roots stretching back over 135 years, Orrville Bronze has built an enduring reputation specializing in high-quality castings using copper, aluminum, various bronzes (red, tin, yellow), and nickel-based alloys. Guided for over three generations by the Cairnie family, our company culture is steeped in the deep expertise and meticulous craftsmanship that customers rely on to meet even the most demanding specifications. This long-standing ethos forms the bedrock of our capabilities today.
Our History: A Story of Growth and Adaptation
Our journey reflects a commitment to resilience and progress. Robert R. Cairnie skillfully led the foundry through the Great Depression starting in 1934 and significantly expanded production during World War II, supplying critical military castings. By 1970, our capabilities had grown substantially, allowing for single pours of up to 11,000 pounds.
In April 2010, Orrville Bronze made the strategic move to Meadville, PA. This transition allowed us to integrate advanced technologies, such as the Hartley "Even-Flow" sand bin and PLC compactibility controls, further enhancing our processes. We also upgraded from traditional silica sand to the superior performance of Green Diamond Sand, ensuring better casting outcomes.
Facility Overview: Equipped for Precision
Our Meadville facility houses a comprehensive suite of machinery and technology engineered for precision, efficiency, and versatility:
- Automated Molding: Hunter 10 Automatic Molding Line and Rotalift Machine, optimized with Green Diamond Sand.
- Large Casting Capability: A dedicated no-bake molding department handles castings from 40 up to an impressive 11,000 pounds.
- Shell Molding: Shalco Model 2030 Molding Machines provide precision for specific applications.
- Diverse Melting Capacity: We utilize lift swing furnaces and Inductotherm coreless induction furnaces for melting various bronze alloys, stainless steel, and steel, alongside natural gas-fired furnaces dedicated to aluminum alloys.
- Quality Assurance: In-house quality checks are performed using our advanced spectrograph and tensile machine.
Capabilities and Industries Served
Orrville Bronze proudly serves a diverse range of critical industries, demonstrating our adaptability and trusted performance. Key sectors include:
- Mining and Refining
- Fire Protection
- Oil and Gas
- Plumbing
- Military
- Marine
- Food Processing
Our facility is adept at producing everything from intricate, small components (starting at just 2 ounces) to massive, complex molds weighing up to 11,000 pounds, showcasing our broad production capabilities.
Mission Statement
As a third-generation foundry, Orrville Bronze and Aluminum Company, LLC is dedicated to maintaining the highest standards of quality and service. The company's mission is to provide superior aluminum, bronze, stainless steel, and steel castings, delivered on time and at a competitive price.
Orrville Bronze and Aluminum Company, LLC
18649 Brake Shoe Road
Meadville, PA 16335
Phone: 814-337-4234
Email: sales@usbfmi.com